Basalt is a volcanic stone, used in architecture for centuries. Although basalts boast the durability of a granite, they have the consistent coloration, markings and subtlety of a limestone.

Basalt lining tiles are used in floor covering, bunker’s walls and outlets, silos and other tanks using storage of bulk materials that are strong abrasion. Strong friction wear is caused when emptying the bunker and silos and, in addition, impact wear occurs during the filling process. This abrasion sometimes destroys cement bunker walls within a relatively short time. In practice, cast basalt tiles wear-resistant linings have proved to be an economical solution. The walls are lined with hexagonal or rectangular tiles. Circular bunker and silos are lined with radial rectangular or hexagonal form pieces, exactly fitting the respective circumference.

Rectangular and hexagonal tiles are used in the coating of large areas like bunker, silos and tank.

Advantages:

Cast basalt is a durable, resistant, and reliable and widely used manufacturing material being used in variant construction projects and industries. The linings made from cast basalt are strong and have long lasting effects. This is why most of the industries prefer using cast basalt linings in most of their manufacturing and processing operations.

• Utilizing Cast Basalt enhances and improves operational life of plants
• These are best suited for jobs where extensive cutting is needed
• We can also deliver pre-cut tailored tiles based on the considerations of vibration, impact and other factors at client’s end.

We offer cast basalt tiles for coal bunkers and chutes. These cast basalt tiles are bedded as well as jointed in cement/special bonding agents like resins depending upon application. These tiles mostly find application in automotive industry and are designed to provide long-lasting lining and enhancement to involved operational life cycle for both plant as well as equipment.

Data of cast basalt tiles

Chemical component

Physical property

Advantages:
* Utilizing Cast Basalt enhances and improves operational life of plants.
* These are best suited for jobs where extensive cutting is needed.
* We can also deliver pre-cut tailored tiles based on the considerations of vibration, impact and other factors at client’s end.

Standard specification

Combined with the cast basalt production technology. We can manufacture cast basalt tiles according to various sizes and shapes.

Ultra-thin cast slate: the thinnest 12mm

The self-developed ultra-thin Cast basalt tile is a new product of the international advanced level.

Application

Other than automobiles, some of the other industries where these are used in include:

• Power
• Coal
• Steel
• Cement
• Pulp & Paper
• Mineral Processing

Cast basalt tiles is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.

• Round coal bunker lining: ultra-thin cast slate 14-20mm thick;
• Coal discharge ditch lining: commonly used 25-30mm thick cast slate;

Coal drop bucket lining

lined with cast slate, generally 25-30mm (high chromium steel is best used for coal drop points);

Cast basalt lined pipes

Cast Basalt Tile Lined Elbows

Cast Basalt Tile Lined fittings

Sunny Steel is a global well-known high-quality abrasion-resistant pipes and fittings supplier, specializing in cost-effective solutions to wear problems by supplying high-tech materials such as ceramic, cast basalt and rare earth alloys.

This approach coupled with quality manufacturing processes, well-qualified, trained and competent personnel has enabled us to offer a more comprehensive range of products against wear from a single source. Products are engineered the latest design and manufacturing facility to provide realistic and cost effective solutions supporting our customers to maintain a competitive edge in their industry.
Enjoy excellent reputation in wear protection market in over 20 countries worldwide. The services of the company include Design, Manufacture and Installation as per the specification across the broad spectrum of applications in steel, cement, power generation, mining, minerals processing, chemical and petrochemicals, pulp and paper and other process industries.

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Overview of Sunny Steel

To be one of the world recognized manufacturer of technical abrasion resistant product and its allied product to assist society to fight against wear, corrosion, thermal, electrical and other critical requirement.